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31.12.2025 • 20:10 Research & Innovation

AI-Enhanced Simulations Reveal Dual-Mode Oxidation in Aluminum Nanoparticles

Global: AI-Enhanced Simulations Reveal Dual-Mode Oxidation in Aluminum Nanoparticles

Scientists have introduced a human-in-the-loop AI framework that validates machine‑learning potentials, enabling quantum‑accurate simulations of aluminum nanoparticles up to a million atoms over nanosecond timescales. The approach, described in a recent arXiv preprint (arXiv:2512.22529), addresses the long‑standing challenge of modeling the transition from passivated particles to explosive reactants.

Human‑In‑the‑Loop AI Framework

By iteratively auditing model artifacts, the AI agents maintain an energy root‑mean‑square error of 1.2 meV per atom and a force RMSE of 0.126 eV Å⁻¹, matching ab initio precision while scaling near‑linearly. This computational efficiency permits exploration of phenomena previously inaccessible to conventional quantum chemistry.

Dual‑Mode Oxidation Mechanism

Simulations uncovered a temperature‑regulated dual‑mode oxidation mechanism. At moderate temperatures, the native oxide shell functions as a “gatekeeper,” permitting oxygen ingress through transient nanochannels that expand and contract—a “breathing mode.” When temperature exceeds a critical threshold, the shell experiences catastrophic rupture, releasing stored energy in an explosive fashion.

Dominant Cation Diffusion

The study also resolves a decades‑old debate concerning mass transport. Across all examined temperatures, outward diffusion of aluminum cations outpaces oxygen diffusion by two to three orders of magnitude, establishing cation migration as the dominant pathway for material consumption.

Implications for Energetic Material Design

These findings provide a unified atomic‑scale framework for the design of energetic nanomaterials. By linking ignition sensitivity and energy release rates to controllable structural features, the work suggests routes for precision engineering of propulsion and pyrotechnic applications.

Future Directions

The authors emphasize that the human‑in‑the‑loop paradigm can be extended to other reactive systems, offering a pathway to combine quantum accuracy with the large‑scale reach required for realistic combustion modeling.

This report is based on information from arXiv, licensed under Academic Preprint / Open Access. Based on the abstract of the research paper. Full text available via ArXiv.

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